Orthodontic archwire

ABSTRACT

An orthodontic archwire is configured to be inserted into an archwire slot of an orthodontic bracket and is configured to be elastically compressed in a plane that is generally parallel to the plane of the arch form of the archwire. The archwire may include a first exterior surface, a second exterior surface spaced from the first exterior surface, and a resilient element disposed between the first and second exterior surfaces, wherein the resilient element is elastically deformable such that a distance between the first and second exterior surfaces may be decreased upon application of a compressive force on the archwire.

CROSS REFERENCE TO RELATED APPLICATIONS

This application is a divisional of U.S. patent application Ser. No.14/215,263 filed Mar. 17, 2014 (pending), which claims priority to U.S.Provisional Patent Application Ser. No. 61/788,990, filed Mar. 15, 2013,the disclosures of which are incorporated by reference herein in theirentirety.

TECHNICAL FIELD

The invention relates generally to orthodontic archwires and, moreparticularly, to compressible orthodontic archwires for use inorthodontic treatment.

BACKGROUND

Orthodontic brackets represent a principal component of correctiveorthodontic treatment devoted to improving a patient's occlusion. Inorthodontic treatment, an orthodontist affixes brackets to the patient'steeth and engages an archwire into a slot of each bracket. The archwireapplies corrective forces that coerce the teeth to move into theiraesthetically correct positions. The types of tooth movement desiredduring orthodontic treatment may vary significantly from the early stageof treatment to the final stage of treatment. The different types oftooth movement desired necessitate fundamentally different approachesfor engaging the archwire within the archwire slot.

Self-ligating orthodontic brackets have been developed to eliminate theneed for separate ligatures to secure the archwire to the bracket.Self-ligating brackets rely on a movable portion or member, such as alatch or slide, to retain the archwire within the bracket slot.

During the early stages of treatment, a clinician may use an archwirethat does not substantially fill the archwire slot. The archwire may,therefore, not be fully seated in the archwire slot during treatment.That is, there may be space between the archwire and two or moreopposing surfaces of the archwire slot and/or between the archwire andthe movable member. This is often referred to as “passive ligation.” Asa result, the archwire may slide or move relative to the bracket in themesial and/or distal directions, in the labial and/or lingualdirections, and/or in the occlusal and/or gingival directions duringtreatment. Thus, passive ligation may allow gross movement of the teeth.Considerable movement between the archwire and the bracket is possible.It will be appreciated that a relatively small archwire, which may beround in cross section, may be used to facilitate passive ligation andthus provide quicker leveling and aligning of the teeth during aninitial stage of treatment.

During a later stage of treatment, it may be desirable to more preciselycontrol the orientation of one or more of the teeth. In this regard, thearchwire may be forcibly held or fully seated in contact with thearchwire slot by the clip and/or optional ligatures to provide controlof rotation on the particular tooth. This is often referred to as“active ligation.” The clinician may use a relatively large archwire,which may be rectangular as opposed to round, to substantially fill thespace within the archwire slot. The larger archwire may then contactboth the slot and the clip at the same time to enhance the clinician'scontrol of rotation of and torque on the tooth.

While such self-ligating brackets are generally successful in achievingtheir intended purpose, there remain some drawbacks. By way of example,in some instances controlling the rotation of the teeth, such as nearthe finishing stages of orthodontic treatment, can be problematic. Whilethere may be several factors that cause a reduction in rotationalcontrol, it is believed that one of the major causes is the loose fit ofthe archwire within the archwire slot of the bracket when the movablemember is closed. When the movable member is closed, the bracket bodyand the movable member collectively form a closed lumen for capturingthe archwire. A close fit between the lumen and the archwire is believedto be important for achieving excellent rotational control duringorthodontic treatment.

The close fit between the archwire and the archwire slot when themovable member is closed may be affected by several factors including,for example, the tolerances of the manufacturing process used to formthe bracket body and the movable member. When the orthodontic bracket isassembled, the various tolerances may “stack up” so as to provide arelatively loose fit between the archwire and the closed lumen providedby the bracket body and movable member. As noted above, such a loose fitis believed to result in a diminished capacity to control the rotationof the teeth.

Thus, while self-ligating brackets have been generally successful,manufacturers of orthodontic appliances, such as, archwires, continuallystrive to improve their use and functionality. In this regard, there isa need for orthodontic archwires that provide improved rotationalcontrol during orthodontic treatment, such as during the finishing oractive stages thereof.

SUMMARY

An orthodontic archwire configured to be inserted into an archwire slotof an orthodontic bracket includes a first exterior surface, a secondexterior surface spaced from the first exterior surface, and a resilientelement disposed between the first and second exterior surfaces, whereinthe resilient element is elastically deformable such that a distancebetween the first and second exterior surfaces may be decreased uponapplication of a compressive force on the archwire.

In accordance with the invention, the first exterior surface may berigid. The second exterior surface may also be rigid. By way of example,the archwire may include a first band that generally defines the firstexterior surface and a second band that generally defines the secondexterior surface. In an exemplary embodiment, the first and second bandsare made of a metal such that the first and second exterior surfaces arerigid. It is expected that the archwire will make contact with theorthodontic bracket along portions of the first and second exteriorsurfaces. In this way, relative movements between the archwire andarchwire slot will be facilitated. The archwire is configured to beoriented relative to the orthodontic bracket such that the firstexterior surface is configured to face toward a base surface of thearchwire slot and the second surface is configured to face away from thebase surface of the archwire slot.

In one embodiment, the resilient element may include a resilientmaterial disposed between the first and second exterior surfaces. By wayof example, the resilient material may include a natural or syntheticrubber. In an exemplary embodiment, the archwire includes a first bandthat defines the first exterior surface, and a second band that definesthe second exterior surface and is spaced from the first band, whereinthe resilient material is configured as a layer of resilient materialthat substantially completely fills the space between the first andsecond bands. This configuration gives the archwire a substantiallysolid cross-sectional profile. The first and second bands may be formedfrom a metal.

In another embodiment, the resilient element includes at least one leafspring. In this embodiment, the at least one leaf spring includes a legpositioned between the first and second exterior surfaces and orientedrelative to the first and second exterior surfaces such that an axis ofthe leg intersects the first and second exterior surfaces in anon-perpendicular manner to define respective first and second acuteangles. When the archwire is compressed and the distance between thefirst and second exterior surfaces decreases, the angle formed betweenthe axis of the leg and the first and second exterior surfaces alsodecreases. In an exemplary embodiment, the archwire includes a firstband that defines the first exterior surface, and a second band thatdefines the second exterior surface and is spaced from the first band,wherein a plurality of leaf springs are disposed along the length of thearchwire each being coupled to the first and second bands.

In yet another embodiment, the resilient element includes at least onev-shaped spring. The at least one v-shaped spring includes a first legand a second leg joined together at a vertex which is disposed betweenthe first and second exterior surfaces and which defines a vertex axis.In one embodiment, the v-shaped spring may be oriented relative to thefirst and second exterior surfaces such that the vertex axis extends ina direction that is generally parallel to a longitudinal axis of thearchwire. In this embodiment, a first v-shaped spring may be locatedalong a first edge of the first and second exterior surfaces, and asecond v-shaped spring may be located along a second edge of the firstand second exterior surfaces such that the archwire has a tubularconfiguration (e.g., having a continuous circumference) for at least aportion of the length of the archwire. In another embodiment, thev-shaped spring may be oriented relative to the first and secondexterior surfaces such that the vertex axis extends in a direction thatis generally perpendicular to the longitudinal axis of the archwire. Inan exemplary embodiment, the archwire includes a first band that definesthe first exterior surface, and a second band that defines the secondexterior surface and is spaced from the first band, wherein a pluralityof v-shaped springs are disposed along the length of the archwire eachbeing coupled to the first and second bands.

In a further embodiment according to the invention, an orthodonticsystem includes an orthodontic bracket defining an archwire slotconfigured to receive an archwire therein, and an orthodontic archwirehaving a first exterior surface; a second exterior surface spaced fromthe first surface, and a resilient element disposed between the firstand second exterior surfaces, wherein the resilient element iselastically deformable such that a distance between the first and secondsurfaces may be decreased upon application of a compressive force on thearchwire. In an exemplary embodiment, the orthodontic bracket is aself-ligating orthodontic bracket. More particularly, the self-ligatingbracket is configured as a passive ligation orthodontic bracket whereinthe width of the archwire slot is fixed.

In yet another embodiment, a method of ligating an orthodontic archwireto an orthodontic bracket includes providing an orthodontic archwirehaving a first exterior surface, a second exterior surface spaced fromthe first surface, and a resilient element disposed between the firstand second exterior surfaces, wherein the resilient element iselastically deformable such that a distance between the first and secondsurfaces may be decreased upon application of a compressive force on thearchwire; inserting the orthodontic archwire into an archwire slot ofthe orthodontic bracket; and contacting the archwire with a rigidportion of the orthodontic bracket to impose a compressive force on thearchwire and thereby actively ligate the archwire to the bracket. In anexemplary embodiment, the orthodontic bracket is a self-ligatingorthodontic bracket and the step of contacting the archwire with a rigidportion of the orthodontic bracket further comprises moving a movableclosure member of the orthodontic bracket to a closed position.

BRIEF DESCRIPTION OF THE DRAWINGS

The accompanying drawings, which are incorporated in and constitute apart of this specification, illustrate embodiments of the invention and,with the summary above together with the detailed description givenbelow, serve to explain the invention.

FIG. 1A is a perspective view of one embodiment of an orthodonticarchwire;

FIG. 1B is a cross-sectional view of the archwire shown in FIG. 1A takenalong section line 1B-1B;

FIG. 2A is a perspective view of an orthodontic archwire inserted into aself-ligating orthodontic bracket in accordance with one embodiment ofthe present invention with a ligating slide shown in an opened position;

FIG. 2B is a perspective view of the orthodontic archwire and theself-ligating orthodontic bracket shown in FIG. 2A with the ligatingslide shown in a closed position;

FIG. 3 is a cross-sectional view of the orthodontic archwire and theself-ligating orthodontic bracket shown in FIG. 2A taken generally alongline 3-3;

FIG. 4 is a cross-sectional view of the orthodontic archwire and theself-ligating orthodontic bracket shown in FIG. 2B taken generally alongline 4-4; and

FIGS. 5-15 are perspective views of individual exemplary embodiments oforthodontic archwires according to embodiments of the present inventionhaving differing cross-sectional configurations.

DETAILED DESCRIPTION

Referring now to FIGS. 1A and 1B, an orthodontic archwire 100 isconfigured for use in orthodontic treatment. In particular, as is known,archwires are used to correct malpositioned teeth in the human mouth. Todo so, archwires are produced in distinct arch forms and are secured toorthodontic brackets, which are attached to each tooth. When human teethare moved to the arch form defined by the archwire, the teeth areconsidered to be in aesthetically pleasing orientations. As is shown inFIG. 1A, the archwire 100 is an elongate member that may have an archform that lies essentially in a flat plane. Neglecting the fact thatarchwires are three dimensional, the archwire 100 may define an archform that is curved in two-dimensions. While embodiments of theinvention are generally described with reference to a planar archwire,it will be appreciated that embodiments of the present invention mayalso include curvature of the arch form in a third dimension out of theabove-identified plane such that the archwire does not define a flatplane overall. Further, the archwire 100 in the arch form shown isconfigured to be positioned on a human arch (upper or lower) such thatthe convex side of the archwire 100 faces in the labial direction andthe concave side of the archwire 100 faces in the lingual direction.

With continued reference to FIGS. 1A and 1B, the archwire 100 has across-sectional shape. In the exemplary cross section shown in FIG. 1B,the archwire 100 has a first dimension W1 and a second dimension H1measured generally perpendicular to the first dimension W1. The firstdimension W1 may be generally parallel to the plane defined by thearchwire 100. By way of example only, and where the archwire has agenerally rectangular cross section over at least a portion of itslength, the first dimension W1 may represent the width of the archwire100 in a labial-lingual direction and the second dimension H1 mayrepresent the height of the archwire 100 in an occlusal-gingivaldirection. As is described in detail below, the archwire 100 iselastically compressible at least in the plane of the arch form.

With reference to FIGS. 1A and 1B, the archwire 100 may be compressiblealong dimension W1 to a dimension smaller than W1. Compression includeselastic deformation to a smaller dimension in the direction of theapplied load so that, upon removal of the load, the archwire 100 revertsto or nearly to dimension W1. Thus, W1 represents a dimension of thearchwire 100 in an uncompressed, normal state. It will be appreciatedthat the dimension H1 may remain the same during compression of thearchwire 100 in a plane generally parallel to the plane of the archform. Embodiments of the invention are not intended to be expandable toa larger dimension than dimension W1 and/or dimension H1, along anyparticular direction under normal loads observed during orthodontictreatment.

With reference now to FIGS. 2A and 2B, an orthodontic bracket 10includes a bracket body 12 and a movable closure member coupled to thebracket body 12. The movable closure member may include a ligating slide14, as shown, slidably coupled with the bracket body 12. The bracketbody 12 includes an archwire slot 16 formed therein adapted to receivethe archwire 100 for applying corrective forces to the teeth. As isdescribed more fully below, according to embodiments of the presentinvention, the archwire 100 is elastically compressible in at least onedirection in the plane of the arch form, as is described above, and isconfigured to fill the archwire slot 16 and be in a resiliently biasedcondition during treatment. Advantageously, the archwire 100 providesimproved rotation control during later stages of treatment in which theclinician desires active ligation.

To that end, and while the orthodontic bracket 10 is fully disclosed incommonly owned U.S. application Ser. No. 12/540,638 filed on Aug. 13,2009, now U.S. Pat. No. 8,251,696, the disclosure of which isincorporated by reference herein in its entirety, selected features ofthe bracket 10 are disclosed to more fully explain the archwire 100.

In this regard, the ligating slide 14 is movable between an openedposition (FIG. 2A) in which the archwire 100 is insertable into thearchwire slot 16, and a closed position (FIG. 2B) in which the archwire100 is retained within the archwire slot 16. Moreover, while the movableclosure member is described herein as a ligating slide, the movableclosure member may include other movable structures (e.g., latch, springclip, door, etc.) that are capable of moving in any appropriate mannerbetween an opened and closed position and generally define a closedlumen for both passive and active ligation.

With continued reference to FIGS. 2A and 2B, when mounted to the labialsurface of a tooth carried on the patient's upper jaw, the bracket body12 has a lingual side 20, an occlusal side 22, a gingival side 24, amesial side, 26, a distal side 28, and a labial side 30. The lingualside 20 of the bracket body 12 is configured to be secured to the toothin any conventional manner, for example, by an appropriate orthodonticcement or adhesive or by a band around an adjacent tooth (not shown).The lingual side 20 may further be provided with a pad 32 that defines abonding base adapted to be secured to the surface of the tooth. The pad32 may be coupled to the bracket body 12 as a separate piece or element,or alternatively, the pad 32 may be integrally formed with the bracketbody 12.

The archwire slot 16 includes a base surface 34 and a pair of opposedslot surfaces 36, 38 projecting labially from the base surface 34. Thesurfaces 34, 36 and 38 collectively define the archwire slot 16extending in a mesial-distal direction from the mesial side 26 to thedistal side 28. The slot surfaces 36, 38 and the base surface 34 aresubstantially encapsulated or embedded within the material of thebracket body 12.

With reference to FIGS. 2A and 3, the archwire slot 16 of the bracketbody 12 may be designed to receive the orthodontic archwire 100 in anysuitable manner. When the ligating slide 14 is in the opened position,the archwire 100 may be inserted into the archwire slot 16. As shown,the archwire 100 substantially fills the archwire slot 16 in alabial-lingual direction. With regard to the labial-lingual direction,the archwire 100 may extend labially beyond a labially-facing surface54, which intersects the opposed slot surface 38 to define a labial-mostedge 56 of the archwire slot 16. Accordingly, as shown in FIG. 3, thewidth, W1, in a labial-lingual dimension, which is generally parallel tothe plane of the arch form (FIG. 1A) of the archwire 100 is greater thanthe depth of the archwire slot 16 as defined by the distance measuredfrom the base surface 34 perpendicularly to an extension of thelabially-facing surface 54.

With reference now to FIGS. 2B and 4, the ligating slide 14 may beintentionally moved to the closed position, as shown. When in the closedposition, the ligating slide 14 is positioned opposite the base surface34 and forms a closed lumen 42 that prevents inadvertent removal of thearchwire 100 therefrom during treatment. However, in view of thedimension W1, as is described above in conjunction with FIG. 3, thearchwire 100 may be compressed to a dimension W2 that is less than W1when the ligating slide 14 is in the closed position (e.g., compareFIGS. 3 and 4). Compression of the archwire 100 to the dimension W2 maybe generally parallel to the plane of the arch form (FIG. 1A). It willbe appreciated that the dimension W2 is substantially the same as thecorresponding dimension of the closed lumen 42. In one embodiment, W2 issubstantially the same dimension as the depth of the archwire slot 16 asis measured from the base surface 34 to the ligating slide 14 atlocation 40. In other words, the archwire 100 substantially fills theclosed lumen 42 in the labial-lingual direction (generally defined asbeing from the labial side 30 toward the lingual side 20).

Furthermore, the labial-lingual dimension, W1, of the cross-sectionalconfiguration may be greater than the depth of the archwire slot 16including stack up tolerances often created during manufacturing of theligating slide 14 and/or the bracket body 12. Stack up tolerances may beunintentional variation in the designed dimensions of the ligating slide14 and/or bracket body 12. Advantageously, the archwire 100 maytherefore eliminate or at least reduce complications or uncertainty inthe fit between the archwire 100 and the archwire slot 16 because thearchwire 100 may be compressed so as to fit within the actuallabial-lingual dimensions present rather than the designed dimensions ofthe bracket 10.

Furthermore, as is described below, the archwire 100 is compressed bythe difference between the dimension W1 (FIG. 3) and the dimension W2(FIG. 4) and is thus in a compressed state in at least a compressedregion between the ligating slide 14 and the archwire slot 16 when theligating slide 14 is in the closed position. In this regard, while thearchwire 100 may be generally compressed along its entire length, duringtreatment, selected compressed regions may alternate with uncompressedor expanded regions. For example, at regions substantially outside ofthe compressed zone, the archwire 100 may be expanded. So, duringtreatment with a plurality of brackets 10, the archwire 100 may becompressed at regions of contact between each ligating slide/bracket andthe archwire 100, but the archwire 100 may be generally expanded inregions between adjacent ligating slides/brackets. By expanded it ismeant that the archwire 100 is not compressed and has the dimension W1between brackets 10. Further in this regard, the archwire 100 is notstranded or not multi-stranded or braided of multiple individualfilaments, which are capable of being separated so as to result in anexpanded overall cross-sectional shape. To the contrary, thecross-sectional shape of archwire 100 may not be expandable to adimension greater than W1.

With reference to FIGS. 3 and 4, in one embodiment, when the ligatingslide 14 is moved from the closed position (FIG. 4) to the openedposition (FIG. 3), the archwire 100 is configured to expand from thecompressed dimension W2 to the dimension W1. According to embodiments ofthe present invention, the archwire 100 may be compressed and thenexpanded repeatedly during the course of orthodontic treatment with theexpanded dimension W1 being greater than the dimensions of the closedlumen 42, as described above. Repeated compression and expansion mayoccur each time the clinician opens the ligating slide 14 to remove andinsert the archwire 100.

Additionally, during treatment, the archwire 100 may gradually slidethrough the closed lumen 42. That is, the bracket 10 may move relativeto the archwire 100. To do so, the archwire 100 may gradually compressnear one edge of the ligating slide 14 to the dimension W2 as thearchwire 100 slides into the closed lumen 42 and expand near theopposing edge of the ligating slide 14 to the dimension W1 as thearchwire 100 emerges from the closed lumen 42.

With reference to FIGS. 3 and 5, in one embodiment, the archwire 100includes opposing outer bands 60, 62 that are separated by an inner band64. The distance between an outer exterior surface 66 of the band 60 andan outer exterior surface 68 of the band 62 defines the dimension W1.Each of the outer bands 60, 62 defines a thickness. For example, theouter band 60 may have a thickness represented by T1 and the outer band62 may have a thickness represented by T2. While the thicknesses T1 andT2 may be substantially the same, as shown, embodiments of the presentinvention are not limited to the thicknesses T1 and T2 being the same.Generally, the outer bands 60, 62 do not change in dimension when thearchwire 100 is compressed. In other words, the outer bands 60, 62 andtheir respective outer exterior surfaces 66, 68 may be generally rigidunder the loads experienced by the archwire 100 during installation ofthe archwire 100 into the bracket 10. This configuration may generallyfacilitate relative sliding movement of the archwire 100 through thearchwire slot 16 in the orthodontic bracket 10.

As is described above, the archwire 100 is configured to be compressibleor elastically deformable. In this regard, at least one dimension of thearchwire 100 may be reduced or decreased when the ligating slide 14 ismoved to the closed position. A portion of the archwire 100 isconfigured to be compressed in a plane generally parallel to the planeof the arch form during orthodontic treatment. In one embodiment, theinner band 64 is configured to change dimension when the archwire 100changes dimension between the uncompressed dimension W1 (FIG. 3) and thecompressed dimension W2 (FIG. 4). The compression of the archwire 100 istherefore generally in the plane of the arch form of the archwire 100,as shown in FIG. 1A. In particular, the inner band 64 is configured tochange dimension by the difference between the expanded dimension W1 andthe depth of the archwire slot 16 as measured from the base surface 34to the labially-facing surface 54, as shown in FIG. 3.

When the archwire 100 is in the expanded state, that is, when thearchwire 100 has the dimension W1 and is uncompressed, the inner band 64may be defined by a dimension T3. Thus, when the archwire 100 isuncompressed in the labial-lingual direction, in one embodiment, thethicknesses T1, T2, and T3 substantially define the dimension W1. By wayof example only and not limitation, one or both of the dimensions T1 andT2 may be from about 0.006 inch to about 0.012 inch, and by way offurther example, T1 and T2 may be from about 0.008 inch to about 0.010inch. And, by way of example only, the dimension T3 may be equivalent toat least one of T1 or T2, and by way of further example may be fromabout 0.006 inch to about 0.012 inch or from about 0.008 inch to about0.010 inch. It will be appreciated that the dimensions of the archwireslot 16, as set out above, may determine the dimension W1 and/or each ofthe dimensions T1, T2, and/or T3.

When the archwire 100 is compressed, as is shown in FIG. 4, thedimension of the inner band 64 is reduced from T3 by the differencebetween W1 and the depth of the archwire slot 16, as set forth above,and is represented by the dimension T4 in FIG. 4. Thus, the dimension T4is less than T3. Typically, the difference between T4 and T3 is a fewthousandths of an inch. By way of example, the difference between thedimension T4 and the dimension T3 may be as little as 0.001 inch or soto about 0.005 inch, and by way of further example, the differencebetween the dimension T4 and the dimension T3 may be from about 0.003inch to about 0.005 inch. While specific dimensions for each of theopposing outer bands 60, 62 and the inner band 64 are provided,embodiments of the present invention are not limited to any specificdimension. In this regard, the dimensions of the archwire slot 16determine the uncompressed dimension W1 and each of the thicknesses T1,T2, and T3.

By way of additional example, and with reference to FIGS. 3 and 4, astandard archwire slot depth dimension may be approximately 0.028 inch.Accordingly, the uncompressed dimension W1 of the archwire 100 may beabout 0.030 inch to about 0.032 inch so that the archwire 100 iscompressed by about 0.002 inch to about 0.004 inch when the ligatingslide 14 is in the closed position. It will be appreciated that standardarchwire slot dimensions are nominal dimensions, for example, 0.028inch, and may be subject to manufacturing tolerances of a fewthousandths of an inch. Therefore, a 0.028 inch archwire slot depth maynot be exactly 0.028 inch deep because of machining tolerances and thelike. In this regard, as was described above, the archwire 100 may bedesigned taking into account normal manufacturing tolerances. Forexample, where the manufacturing tolerance is ±0.002 inch, the dimensionW1 may be greater than the nominal archwire slot dimension plus themanufacturing tolerance (e.g., 0.028 inch plus 0.002 inch equals 0.030inch) so that when the ligating slide 14 is moved to the closedposition, some compression of the archwire 100 is observed.Advantageously, the archwire 100 fills the full dimension of thearchwire slot despite the manufacturing tolerances associated with thatparticular dimension and provides consistent, predictable torquecontrol.

As described above, in one embodiment, the inner band 64 changesdimension between the normal, expanded state and the compressed state ofthe archwire 100. To that end, the archwire 100 may include one or moreresilient elements 70 generally disposed between the outer exteriorsurfaces 66, 68. In various embodiments, the one or more resilientelements may extend between and secure the outer band 60 to the opposingouter band 62. The resilient elements 70 at least partially define theinner band 64.

For example, and with reference to FIG. 5, in one embodiment, the outerband 60, the outer band 62, and the inner band 64 are layered in asandwich-type configuration. Thus, the archwire 100 may have asubstantially solid cross-sectional profile. The thicknesses of each ofthe outer bands 60, 62 plus the inner band 64 determine the widthdimension W1 generally parallel to the plane of the arch form and any ofthe occlusal-gingival dimensions of the outer bands 60, 62 and/or innerband 64 determine the height H1 of the archwire 100.

In the embodiment shown, the opposing outer bands 60, 62 are or includemetal. For example, each of the outer bands 60, 62 may be a metal strip.The metallic outer bands 60, 62 may be secured together by the resilientelement 70 of the inner band 64. It will be appreciated that, becausethe opposed outer bands 60, 62 generally define the outer surfaces 66,68 of the archwire 100, the archwire 100 may have similar wearcharacteristics as a conventional archwire made of the same metal. Inthat regard, the outer bands 60, 62 may be a stainless steel alloy, aNickel Titanium (NiTi) alloy, a Copper Nickel Titanium (CuNiTi) alloy,or a Copper Aluminum Nickel (CuAlNi) alloy. Thus, the outer bands 60, 62and their exterior surfaces 66, 68 provide relatively hard and lowfriction sliding surfaces.

The resilient element 70 may be a layer 72 of resilient material, suchas, natural or synthetic rubber. The resilient material in the layer 72is compressible, but resiliently biases the outer band 60 away from theouter band 62 when so compressed. The archwire shown in FIG. 5 may bemade by adhering the layer 72 to each of the outer bands 60, 62 with anappropriate adhesive or by inserting pins (not shown) through each ofthe outer bands 60, 62 and through the layer 72. Those of ordinary skillin the art may recognize other techniques for coupling the layer 72 toeach of the outer bands 60, 62.

In one embodiment, and with reference to FIG. 6, the inner band 64 mayinclude resilient elements 70 in the configuration of one or more leafsprings 74. The outer bands 60, 62 plus the uncompressed leaf springs 74define the width W1 of the archwire 100 generally parallel to the planeof the arch form (FIG. 1).

As shown, the leaf spring 74 may include leg 76 or 78 that connect theouter band 60 to the outer band 62 and defines a compression space 80therebetween. Each of the legs 76, 78 generally defines a leg axis 76 a,78 a and is oriented relative to exterior surfaces 66, 68 (and outerbands 60, 62) such that the leg axes 76 a, 78 a intersect the exteriorsurfaces 66, 68 in a non-perpendicular manner so as to define an acuteangle therebetween.

When the archwire 100 is compressed, the acute angle decreases in valueor magnitude and the width of the archwire 100 at this location isreduced to a dimension less than W1. Although not shown, it would beappreciated that the compression space 80 is reduced upon compression ofthe outer band 60 toward the outer band 62. Thus, compression space 80allows the dimension of the inner band 64 to be reduced while the leafsprings 74 resiliently bias the outer band 60 away from the outer band62. With reference to FIGS. 2A and 2B, when compressed the ligatingslide 14 may be closed so as to capture the archwire 100 therein atwhich time the archwire 100 expands to fill the available space createdby the closed lumen 42. By way of example only and not limitation, thethickness of one or both legs 76, 78 may be from about 0.001 inch toabout 0.010 inch, and by way of further example the thickness of one orboth legs may be from about 0.003 inch to about 0.008 inch. Thethicknesses of each leg 76, 78 may depend upon the material from whichthe archwire 100 is made, the amount of compression desired, and theforce required to compress the archwire 100, among other factors.Furthermore, the thicknesses of legs 76, 78 and/or the outer bands 60,62 may change over the length of the archwire 100. Thus, the stiffnessof the archwire 100 may similarly change over the length of the archwire100.

Similar to the embodiment shown in FIG. 5, the archwire 100 shown inFIG. 6 may include outer bands 60, 62 of metal. The leaf springs 74 mayalso be made of metal and be welded or brazed to the opposed outer bands60, 62.

In one embodiment, and with reference to FIG. 7, the inner band 64 mayinclude resilient elements 70 in the configuration of one or morev-shaped springs 84 disposed between the exterior surfaces 66, 68. Inone embodiment, the v-shaped springs may connect the outer band 60 tothe outer band 62. As shown, each v-shaped spring 84 includes legs 86,88 joined together at vertex 90 that remain disposed between the outerbands 60, 62 and exterior surfaces 66, 68. In this embodiment, one leg86 is coupled to the first band 60 and the other leg 88 is coupled tothe second band 62. The v-shaped spring 84 is oriented relative to theexterior surfaces 66, 68 such that the legs 86, 88 generally extendalong the longitudinal axis 100 a of the archwire, and a vertex axis 90a extends in a direction generally perpendicular to the longitudinalaxis 100 a of the archwire 100. Adjacent v-shaped springs 84 definecompression space 92 and compression space 94.

As with the archwire 100, shown in FIG. 6, compression of the archwire100 brings the legs 86, 88 of the v-shaped spring 84 together reducingthe vertex angle of the spring and reducing the compression spaces 92,94. This, in turn, reduces the dimension of the inner band 64 and allowsthe outer band 60 to approach the outer band 62. Overall, the width ofthe archwire 100 is reduced to a dimension less than the dimension W1upon compressing the inner band 64. During compression, the leg 86 andthe leg 88 approach one another, but resiliently bias the outer bands60, 62 away from each other so that, when the compressive load isremoved, the archwire 100 fills the closed lumen 42 (FIG. 4). By way ofexample only and not limitation, the thickness of one or both legs 86,88 may be from about 0.001 inch to about 0.008 inch, and by way offurther example the thickness of one or both legs may be from about0.003 inch to about 0.005 inch. The thicknesses of each leg 86, 88 maydepend upon the material from which the archwire 100 is made, the amountof compression desired, and the force required to compress the archwire100, among other factors. Furthermore, the thicknesses of legs 86 and 88and/or the outer bands 60, 62 may change over the length of the archwire100. Thus, the stiffness of the archwire 100 may similarly change overthe length of the archwire 100.

Similar to the embodiment shown in FIG. 5, the archwire 100 shown inFIG. 7 may include outer bands 60, 62 of metal. The v-shaped springs 84may also be made of metal and be welded or brazed to the opposed outerbands 60, 62.

The archwire 100, as shown in FIGS. 6 and 7, may be made by extrusiontechniques known in the art. Alternatively, the archwire 100 could begrown from a metallic single crystal, such as, of single crystal CuAlNi.Other techniques may include direct-metal manufacturing techniques, suchas direct-metal laser sintering (DMLS) and selective laser sintering(SLS), and a selective electroplating process, which is commerciallyavailable from Microfabrica, Inc., Van Nuys, Calif.

In one embodiment, and with reference to FIG. 8, the inner band 64 mayinclude resilient elements 70 in the configuration of a pair of opposingelongated v-shaped springs 95, 96. As shown, the elongated v-shapedsprings 95, 96 extend from the outer band 60 to the outer band 62 so asto form a tubular configuration. Each of the elongated v-shaped springs95, 96 includes legs 98, 102 joined at a vertex 104 that remain disposedbetween the exterior surfaces 66, 68. The first v-shaped spring 95 has afirst leg 98 that couples to outer band 60 at an edge thereof and asecond leg 102 that couples to outer band 62 at an edge thereof.Similarly, the second v-shaped spring 96 has a first leg 98 that couplesto outer band 60 at an edge thereof, and a second leg 102 that couplesto outer band 62 at an edge thereof. The v-shaped springs 95, 96 areoriented relative to the exterior surfaces 66, 68 such that the legs 98,102 generally extend in a direction perpendicular to the longitudinalaxis 100 a of the archwire, and the vertex 104 defines a vertex axis 104a that extends in a direction generally parallel to the longitudinalaxis 100 a of the archwire 100. A compression space 106 is defined bythe outer band 60, the elongated v-shaped springs 95, 96, and the outerband 62.

Compression of the archwire 100 brings the legs 98, 102 of the v-shapedsprings 95, 96 together reducing the vertex angle of the springs andreducing the compression space 106. This, in turn, reduces the dimensionof the inner band 64 and allows the outer band 60 to approach the outerband 62. Overall, the dimension of the archwire 100 is reduced from thedimension W1 upon compressing the v-shaped springs 95, 96.

During compression, the opposing vertices 104 of the opposing elongatedv-shaped springs 95, 96 approach one another in an accordion-like manneras the compression space 106 is reduced. But, the opposing elongatedv-shaped springs 95, 96 resiliently bias the outer bands 60, 62 awayfrom one another so that, when the archwire 100 is inserted into thearchwire slot 16, the ligating slide 14 closed, and the compressive loadis removed, the archwire 100 fills the closed lumen 42 (FIG. 4). By wayof example only and not limitation, the thickness of one or both legs98, 102 may be from about 0.001 inch to about 0.008 inch, and by way offurther example the thickness of one or both legs may be from about0.003 inch to about 0.005 inch. The thickness of each leg 98, 102 maydepend upon the material from which the archwire 100 is made, the amountof compression desired, and the force required to compress the archwire100, among other factors.

Similar to the embodiment shown in FIG. 5, the archwire 100 shown inFIG. 8 may include outer bands 60, 62 of metal. The v-shaped springs 95,96 may also be made of metal and be welded or brazed to the opposedouter bands 60, 62. Alternatively, the archwire 100, as shown in FIG. 8,may be manufactured with a die by conventional extrusion methods.

With reference now to FIGS. 9-12, additional configurations of thearchwire 100 are shown. In each, the cross-sectional configuration isgenerally rectangular and is elastically compressible along at least thedimension W1, which is generally parallel to the plane of the arch form(FIG. 1A). With this configuration, the archwire 100 may substantiallyfill the archwire slot 16 (FIGS. 3 and 4) in the occlusal-gingivaldirection and be compressible in the labial-lingual direction so as tocompletely fill the closed lumen 42 in the plane of the arch form, thatis, in the labial-lingual direction.

For example, with reference to FIG. 9, the archwire 100 has a z-shapedconfiguration and is generally rectangular in cross section having adimension W1 generally parallel to the plane of the arch form of thearchwire 100, as is shown in FIG. 1A. The archwire 100 has a dimensionH1 generally perpendicular to the dimension W1. The z-shapedconfiguration may include the resilient element 70 in the form of a leg110 that joins the outer bands 60, 62 at opposing edges and defines apair of open compression spaces 112 to either side of the leg 110.Compression of the archwire 100 reduces the volume of the compressionspaces 112 by elastically bending the leg 110 at or near each of thelocations at which the leg 110 joins the corresponding outer band 60 and62. As the opposing bands 60, 62 approach one another, the archwire 100is compressed to a dimension less than the dimension W1. When thearchwire 100 is compressed and inserted into the archwire slot 16 (FIG.2A), the leg 110 resiliently biases the outer bands 60, 62 away from oneanother so that, when the ligating slide 14 is closed and thecompressive load is removed, the archwire 100 fills the closed lumen 42(FIG. 4) and the archwire 100 is continuously biased toward theuncompressed z-shaped configuration having dimension W1.

In one embodiment, and with reference to FIG. 10, the archwire 100 maybe configured with a sigma-shape in which the outer bands 60, 62 arejoined by the resilient element 70 in the configuration of a generallyu-shaped spring 114. Shoulder extensions 116 extend from the outer bands60, 62 opposite the u-shaped spring 114 and define a slot 118 betweenthe extensions 116. The outer bands 60, 62, u-shaped spring 114, andextensions 116 generally enclose a compression or hollow space 120within the archwire 100. Compression of the archwire 100 reduces thevolume of the compression space 120 by resiliently deforming theu-shaped spring 114. The extensions 116 also approach one another so asto reduce the size of the slot 118. As the opposing bands 60, 62approach one another, the archwire 100 is reduced to a dimension that isless than dimension W1. When the archwire 100 is compressed, theu-shaped spring 114 resiliently biases the outer bands 60, 62 away fromone another so that, when the archwire 100 is inserted into the archwireslot 16 and the compressive load is removed, the archwire 100 fills theclosed lumen 42 (FIG. 4) and the archwire 100 is continuously biasedtoward the uncompressed z-shaped configuration.

In one embodiment, and with reference to FIG. 11, the archwire 100 maybe configured with a generally pi-shape in which the outer band 60defines one exterior surface 66 of the archwire 100. Legs 122, 124extend from the outer band 60. Each leg 122, 124 may include acorresponding tab 126, 128. Collectively, the legs 122, 124 and, ifpresent, tabs 126, 128 form the band 62. Legs 122, 124 define opencompression spaces 130, 132. Compression of the archwire 100 reduces thevolume of the compression spaces 130, 132 by resiliently deforming eachleg 122, 124 at or near the band 60. As the opposing bands 60, 62approach one another, the archwire 100 is reduced to a dimension that isless than dimension W1. When the archwire 100 is compressed, the legs122, 124 resiliently bias the outer bands 60, 62 away from one anotherso that, when the archwire 100 is inserted into the archwire slot 16 andthe compressive load is removed, the archwire 100 fills the closed lumen42 (FIG. 4) and the archwire 100 is biased toward the uncompressedpi-shaped configuration.

In one embodiment, and with reference to FIG. 12, the archwire 100 mayinclude two bands secured to one another in a bilayer-type archwire. Inthe exemplary embodiment shown, the archwire 100 may include outer band60 secured directly to outer band 62. That is, nothing separates theouter bands 60, 62 from one another. In contrast to a three-layeredcross section (FIG. 5), in one embodiment, one of the outer bands 60, 62of the archwire 100 shown in FIG. 12 is configured as the resilientelement 70 and the other is of a rigid material. Compression of thearchwire 100 may reduce the volume of the resilient element 70 byresiliently deforming the corresponding band 60, 62. In the embodimentin which the outer band 60 is the resilient element 70, compressing theresilient band 60 reduces the dimension of the archwire 100 in adirection that is generally parallel to the plane of the arch form. Asthe opposing surfaces 66, 68 approach one another, the archwire 100 isreduced to a dimension that is less than dimension W1. When the archwire100 is compressed, the resilient band 60 resiliently biases the outersurfaces 66, 68 away from one another so that, when the archwire 100 isinserted into the archwire slot 16 and the compressive load is removed,the archwire 100 fills the closed lumen 42 (FIG. 4) and the archwire 100is biased toward the uncompressed configuration having the dimension W1.

While the archwires according to embodiments of the invention maygenerally define a rectangular cross-sectional profile (e.g., theembodiments shown in FIGS. 5-12 are generally rectangularcross-sectional profiles), embodiments of the present invention are notlimited to these profiles. For example, as is shown in FIGS. 13-15,embodiments of the archwire 100 may have a non-rectangularcross-sectional profile. However, each archwire has an uncompressed,normal configuration (as shown) and a compressed configuration in whicha dimension generally parallel to the plane of the arch form is lessthan an uncompressed dimension W1.

For example, with reference to FIG. 13, the archwire 100 may include atleast one curved exterior surface and so deviate from a rectangularcross-sectional configuration due to the curvature of that exteriorsurface. In the exemplary embodiment shown, the outer band 60 is curvedin a circular cylinder so as to form a curved outer surface 66. Theouter band 60 in conjunction with a bore 134 forms the resilient element70. The bore 134 may extend the entire length of the archwire 100 or aportion thereof. While not shown, during compression, the outer band 60may resiliently deform into the bore 134. In this regard, the outer band60 may flatten out. As the outer band 60 is resiliently deformed towardthe outer band 62, the volume of the bore 134 may also be reduced. Thearchwire 100 may therefore be reduced in a dimension generally parallelto the dimension W1 and in a direction that is generally parallel to theplane of the arch form. When the archwire 100 is compressed, the outerband 60 is continuously resiliently biased in the plane of the archwire100 so that, when the archwire 100 is inserted into the archwire slot 16and the compressive load is removed, the archwire 100 fills the closedlumen 42 (FIG. 4).

With reference now to the embodiment shown in FIG. 14, the archwire 100may be described as a sheet of material formed in a U-shape. Thisembodiment of the archwire 100 deforms in a similar manner as thatdescribed above with respect to the archwire 100 of FIG. 13. Thearchwire 100 may include an occlusal free end 136 and a gingival freeend 138. The free ends 136, 138 collectively define the outer surfaces68. While not shown, during compression, the outer surface 66 mayflatten out. That is, when a compressive force is applied at apex 140 ofthe outer surface 66, the outer surface 66 may flatten at the locationat which the compressive load is applied. The archwire 100 may then bedeformed from a smoothly curved U-shaped configuration toward a morerectangular or boxy U-shape as the outer surface 66 resiliently flattensunder the applied load. While not shown, the free ends 136, 138 may alsomove away from one another though the surfaces 36, 38 of the archwireslot 16 may restrict the extent to which the free ends 136, 138 move.

Overall, the archwire is reduced in dimension in at least a directiongenerally parallel to the plane of the arch form. The compresseddimension measured between the outer surfaces 66 and 68 is less than thedimension W1. However, the archwire 100 may expand in a direction thatis perpendicular to the plane of the arch form. In other words, when thearchwire 100 is compressed within the closed lumen 42, the dimensionperpendicular to the plane of the arch form may be greater than theuncompressed dimension H1 and may completely fill the occlusal-gingivalwidth of the archwire slot 16 as measured between the surface 36 and thesurface 38 (FIG. 4). When the archwire 100 is compressed and thearchwire 100 is inserted into the archwire slot 16 and then thecompressive load is removed, the archwire 100 fills the closed lumen 42.

With reference to FIG. 15, in one embodiment of the invention, thearchwire 100 has a circular C-shaped body 142 including opposing freeends 144, 146 that define a longitudinal slot 148 that may extend alongthe longitudinal length of the archwire 100 or only along selectedportions thereof. The body 142 defines a bore or compression space 150within the archwire 100. When a compressive load is applied to the outersurface 66, the free ends 144, 146 approach one another and the volumeof the compression space 150 is reduced as the body 142 resilientlydeforms. The archwire 100 may therefore be reduced in a dimensiongenerally parallel to the dimension W1 and in a direction that isgenerally parallel to the plane of the arch form. The archwire 100 mayalso be reduced in a dimension generally parallel to the dimension H1and in a direction that is perpendicular to the plane of the arch form.When the archwire 100 is compressed, the body 142 is resiliently biasedin the plane of the archwire 100 so that, when the archwire 100 isinserted into the archwire slot 16 and the compressive load is removed,the archwire 100 fills the closed lumen 42 (FIG. 4).

The archwires shown and described in connection with FIGS. 9-15 may bemanufactured in a similar manner as the archwires shown and described inconnection with FIGS. 5-8. Furthermore, it will be appreciated that themagnitude of the compressive load required to achieve a predeterminedlevel of elastic compression may be selected by changes to thethicknesses of the bands and/or resilient elements. The archwires 100 asdescribed herein may have some benefits during orthodontic treatment.For example, active ligation of orthodontic archwires is typicallyachieved by incorporating some type of resilient member into theorthodontic brackets. This often results in complex bracket designs witha relatively high cost. In accordance with embodiments of the presentinvention, the resilient aspect generally required for active ligationis incorporated into the archwire itself instead of the orthodonticbracket. The associated costs with such a design may be reduced ascompared to the complex and expensive designs of many active ligationorthodontic brackets. Additionally, by incorporating the active ligationaspect into the archwire instead of the bracket, most passive bracketdesigns may be made active in a simple and straightforward manner. Inthis regard, the orthodontist may replace a conventional archwire withan archwire as disclosed herein to turn a passive ligation orthodonticsystem into an active ligation orthodontic system.

While the present invention has been illustrated by a description ofvarious preferred embodiments and while these embodiments have beendescribed in some detail, it is not the intention of the inventor torestrict or in any way limit the scope of the appended claims to suchdetail. Additional advantages and modifications will readily appear tothose skilled in the art. The various features of the invention may beused alone or in any combination depending on the needs and preferencesof the user.

What is claimed is:
 1. An orthodontic system for use in orthodontictreatment including a self-ligating orthodontic bracket and an archwire,the orthodontic bracket having a bracket body including opposed slotwalls projecting from a base surface to define an archwire slot and amovable member, the bracket body and the movable member collectivelydefine a closed lumen, the archwire comprising: an elongate member in anarch form that has a cross-sectional shape including a first dimensionand a second dimension that is measured perpendicular to the firstdimension, the first dimension being greater than a labial-lingualdimension of the closed lumen and greater than the second dimension,wherein at least a portion of the elongate member is elasticallycompressible when forced against the base surface of the archwire slotwith an applied force to reduce the first dimension in the direction ofthe applied force to a dimension that is less than the labial-lingualdimension of the closed lumen.
 2. The orthodontic system of claim 1,wherein the cross-sectional shape is rectangular, the first dimensionbeing a width dimension of the cross-sectional shape and the seconddimension being the height dimension of the cross-sectional shape. 3.The orthodontic system of claim 1 wherein the elongate member includesan inner band separating a pair of outer bands, the inner band having aheight dimension equal to the second dimension and a thickness dimensionmeasured along the first dimension of the elongate member, and the innerband being compressible to a compressed thickness so that the elongatemember is compressible to the dimension that is less than thelabial-lingual dimension of the closed lumen.
 4. The orthodontic systemof claim 3, wherein a difference between the first dimension and thecompressed thickness of the inner band is from 0.003 inch to 0.005 inch.5. The orthodontic system of claim 3, wherein when the archwire iscompressed to the dimension that is less than the labial-lingualdimension of the closed lumen, the height dimension of the inner bandremains the same.
 6. The orthodontic system of claim 3, wherein theinner band consists of a resilient element that is stacked between thepair of outer bands.
 7. The orthodontic system of claim 6, wherein theresilient element includes a layer of a natural or synthetic rubber. 8.The orthodontic system of claim 6, wherein the resilient elementincludes at least one leaf spring.
 9. The orthodontic system of claim 6,wherein the resilient element comprises a plurality of v-shaped springsspaced apart and defining a plurality of compression spacestherebetween.
 10. The orthodontic system of claim 6, wherein theresilient element includes a first v-shaped spring disposed along afirst side of the cross-sectional shape and a second v-shaped springdisposed along an opposing second side of the cross-sectional shape,each v-shaped spring includes a first leg and a second leg joined to thefirst leg at a vertex, the vertex of each of the first v-shaped springand the second v-shaped spring extends along an axis generally parallelto a longitudinal axis of the elongate member.
 11. The orthodonticsystem of claim 3, wherein the cross-sectional shape defines a closedshape.
 12. The orthodontic system of claim 1, wherein the elongatemember is compressible to the dimension that is less than thelabial-lingual dimension of the closed lumen without changing the seconddimension.
 13. The orthodontic system of claim 1, wherein thecross-sectional shape is rectangular, the first dimension being a widthdimension and the second dimension being a height dimension, the basesurface and the movable member define a depth of the archwire slot andthe opposed slot surfaces define a height of the archwire slot, andwherein the width dimension is greater than the archwire slot depth andthe height dimension is less than the archwire slot height.
 14. Anorthodontic system for use in orthodontic treatment including aself-ligating orthodontic bracket and an archwire, the orthodonticbracket having a bracket body including opposed slot walls projectingfrom a base surface to define an archwire slot and a movable member thatis coupled to the bracket body and movable from an opened position to aclosed position, the bracket body and the movable member collectivelydefine a closed lumen when the movable member is in the closed positionwith the base surface and the movable member defining an archwire slotdepth and the opposed slot walls defining an archwire slot height thatis perpendicular to the archwire slot depth, the archwire comprising: anelongate member in an arch form that has a cross-sectional shapeincluding a first dimension that is greater than the archwire slot depthand a second dimension that is measured perpendicular to the firstdimension, wherein when the elongate member is inserted into thearchwire slot, the first dimension aligns with the archwire slot depthand a portion of the elongate member extends labially beyond thearchwire slot so as to prevent the movable member from being moved tothe closed position, and the second dimension aligns the archwire slotheight, wherein at least a portion of the elongate member is elasticallycompressible when forced against the base surface of the archwire slotwith an applied force to reduce the first dimension in the direction ofthe applied force to a dimension that is less than the archwire slotdepth so that the movable member is movable to the closed position.